custom mailer boxes low MOQ

Custom Mailer Boxes

Custom printed mailer boxes for Shopify, Etsy, subscription boxes, PR kits and branded delivery.

E-commerce shippingCommon use
E-flute corrugated boardMaterial option
CMYK or Pantone printingPrint or finish
Sample firstBefore bulk
Custom printed mailer boxes laid flat for ecommerce delivery
Best forE-commerce shipping and Subscription boxes
MaterialsE-flute corrugated board or Kraft corrugated board
PrintingCMYK or Pantone printing / Matte or gloss lamination
PlanningCustom size and structure

Packaging options

Choose the setup that fits the product and sales channel.

Mailer boxes are best when the packaging needs to protect the product and create a branded unboxing moment without using a separate retail carton. They are common for online orders, sample kits and small product launches.

E-commerce shipping using custom mailer boxes
01

E-commerce shipping

Best for lightweight to medium-weight products

Material
E-flute corrugated board
Finish
CMYK or Pantone printing
Subscription boxes using custom mailer boxes
02

Subscription boxes

Can be printed outside, inside, or both

Material
Kraft corrugated board
Finish
Matte or gloss lamination
PR kits using custom mailer boxes
03

PR kits

Works with paper inserts for organized presentation

Material
White corrugated board
Finish
Inside print
Structure and production details for custom mailer boxes

Structure before decoration

Build the packaging around the product and route.

Mailer boxes are best when the packaging needs to protect the product and create a branded unboxing moment without using a separate retail carton. They are common for online orders, sample kits and small product launches.

Best for lightweight to medium-weight products
Can be printed outside, inside, or both
Works with paper inserts for organized presentation
Ships flat to reduce storage space before packing
Review the sample process

Materials and finishes

Compare the details customers see and touch.

E-flute corrugated board custom packaging exampleE-flute corrugated boardMaterial option
Kraft corrugated board custom packaging exampleKraft corrugated boardMaterial option
White corrugated board custom packaging exampleWhite corrugated boardMaterial option
CMYK or Pantone printing custom packaging exampleCMYK or Pantone printingPrint or finish option
Matte or gloss lamination custom packaging exampleMatte or gloss laminationPrint or finish option
Inside print custom packaging exampleInside printPrint or finish option

Accurate quote

Send the details that change structure and cost.

  • Send product weight and product size, not only the box size.
  • Choose kraft board when a natural paper look matters more than bright color.
  • Use inside print only when it supports the unboxing experience.
  • Include quantity, destination country and preferred delivery route.
  • Share artwork files or brand color references when available.
Request a quote
Quote and production planning for custom mailer boxes

From sample to handoff

01StructureConfirm size and fit.
02Artwork & finishReview print details.
03SampleCheck before bulk.
04Packing & handoffPrepare the route.

Related guides

Plan the details before placing an order.

View all guides

Common questions

Before you request a sample.

What quantity should I request for custom mailer boxes?

Send your target quantity and destination first. The quote can show sample, pilot run and bulk production options.

Can mailer boxes be printed inside and outside?

Yes. Inside printing is common for branded unboxing, while outside printing carries the logo, product name and shipping-safe graphics.

Request a quote

Send the basic packaging details. Get a practical answer back.

Share the box or bag style, size, quantity and destination. Artwork is helpful, but not required for the first estimate. If your project has recycled paper, FSC paper, plastic-free packaging or supplier code requirements, send them before sampling.